The importance of improving the efficiency of cement tanker trucks lies in enhancing transport efficiency, safeguarding the quality of concrete, reducing labor intensity, saving manpower costs, and ensuring the quality and safety of construction works. Ensure the quality and stability of concrete during transport by improving work efficiency, thus guaranteeing the construction quality of building works. Improving the efficiency of cement tanker trucks also means reducing the risk of accidents and losses during the loading and unloading process. Correct loading and unloading operation techniques, such as controlling the unloading speed, paying attention to the unloading angle, and using auxiliary tools, can not only improve loading and unloading efficiency and safety but also prevent Cross-contamination, ensuring the quality and hygiene of the loading and unloading process. TRUCKMAN will tell you in detail how to improve the working efficiency of cement tanker trucks. It is also important to understand the factors involved when considering choosing the right cement tanker, for more information see this article on choosing a cement tanker.
Table of Contents
Optimising The Loading And Unloading Process
Optimisation Of The Loading Process
Before working: The Cement tanker truck needs to inspect mechanical parts before use, including checking whether the body, chassis, engine, transmission, hydraulic system, circuit system, and so on are normal. Particular attention should be paid to checking key parts such as tires, brakes, and steering systems to ensure that they can operate safely.
Loading step: Before loading cement, the capacity of the cement tanker truck and the amount of cement required need to be determined. The driver needs to open the tank opening on the cement tanker truck and connect the cement pump to the tank opening. Once the cement truck is in the fitting of the pump, adjust the speed of the tanker pump and start loading cement from the cement store. After the cement is filled in the tanker, the pump needs to be switched off, all the machines connected to the cement tanker need to be dismantled and the tank opening needs to be closed.
Technical application: The main function of Cement tanker truck air compressor is to compress air. In the process of cement tanker truck transport, the cement needs to be continuously discharged from the tanker truck, which requires compressed air. Cement tanker truck air compressor compresses the air to form high-pressure gas in the pipeline, which can push the cement to flow into the pipeline smoothly, and ensure the smooth transport of cement.
Optimisation Of The Offloading Process
Before working: Communicate with site management to identify unloading locations, and clean and inspect unloading tools to ensure that the ground is level, stable for parking vehicles, and that there is sufficient space to store bags of cement or concrete. When driving into the unloading area, you need to drive slowly and keep a safe distance from the surrounding facilities. After stopping the vehicle, switch off the engine and stop the mixing drum, make sure that the drum rotation speed is zeroed, observe the safety operation procedures, and make sure that the operator is in a safe position. If it is necessary to wet the hopper tilt chute, do so in advance and confirm with the site conductor that everything is in place. This will help to avoid problems during unloading.
Offloading step: Check that the vent of the cement tanker truck is clean and ensure that there is clear access. Park the cement tanker truck on a level surface and be aware that there are no people or obstacles around. Advance the cement tanker truck to the discharge position and manually press the discharge button to allow the concrete to flow out of the discharge opening. Before the concrete flows out completely, return the mixing drum’s rotary switch to the stop position to avoid jamming the discharge opening. Ensure that the concrete has been unloaded and discharged, close the discharge door, and clean the discharge opening.
Clear work: Before you start cleaning the cement tanker truck, you need to remove the waste material from the tanker body. This is done by rinsing or blowing the tanker body clean with water or compressed air. Clean up the waste material to pay attention to safety, to avoid accidents. Clean up the waste, need to join the cleaning agent for cleaning. Generally, you can choose the concrete mixer cleaning agent on the market, you can also use homemade cleaning agents, such as cement, detergent, water, etc.
By optimizing these loading and unloading processes, the transportation efficiency of cement tanker trucks can be significantly improved, transport costs can be reduced, and the economic efficiency and competitiveness of enterprises can be enhanced.
Efficient Transport Route Planning
Route selection: Efficient route planning and optimization is a key strategy for improving the efficiency of transport services. Through the comprehensive application of strategies such as global route planning, local route planning, real-time road condition monitoring, multi-modal transport, distribution path optimization, and information sharing and collaborative cooperation using GPS, the efficiency of cement tanker truck transport services can be effectively improved, transport costs can be reduced, and the quality of transport services can be upgraded. At the same time, it is necessary to combine advanced technical means, including information technology and big data analysis technology, to support the implementation of efficient route planning and optimization. Only through continuous optimization and innovation can we gain a competitive advantage in modern logistics transport and achieve the goal of improving transport efficiency.
Difficult challenges of transport: Cement tanker trucks face several challenges to their transport safety. For example, traffic jams and bad weather. Try to use navigation software to check road congestion in advance, avoid congested routes, and plan transport routes in advance. Keep an eye on the weather and have a waterproof tarp on hand to protect your cargo from getting wet. And reduce the speed appropriately when driving on rainy days to improve driving safety. In addition, the length and weight of semi-trailers often exceed that of ordinary vehicles, which can easily cause loss of control and rollover risk during road travel. In addition, semi-trailers have a larger turning radius, which makes them prone to collisions with other vehicles when traveling through narrow roads or corners. In addition, semi-trailers have longer braking distances and require longer stopping distances, which places higher demands on the driver’s responsiveness and road conditions.
Use Of Transport Management Systems
Ways to improve efficiency: A Transportation Management System (TMS) is an advanced software solution for optimizing and managing transportation processes. With the increasing complexity of logistics and supply chain management, there is a growing demand for efficient and accurate transport management.TMS systems become very important in enterprise transport management.TMS transport management system is mainly embodied in the comprehensive management of transport vehicles, including vehicle information entry, vehicle status monitoring, vehicle maintenance records, and so on. Manage driver information, including driver files, driver scheduling, driver assessment, etc. As well as the optimization of routes, selecting the most economical and efficient transport routes. Vehicle scheduling, and rational allocation of transport resources. Timetable management to ensure on-time delivery.
SAP Transportation Management: It is a comprehensive transport management and logistics system designed to help organizations streamline and accelerate their transport and logistics management implementation processes. SAP Transportation Management (TMS) offers comprehensive implementation services that include expertise and excellence in designing, implementing, migrating, and adopting SAP solutions. These services include expertise and excellence in designing, implementing, migrating, and adopting SAP solutions, and are designed to help organizations implement SAP solutions more quickly while reducing risk.
Oracle Transportation Management: It is a comprehensive transportation management solution that supports end-to-end business processes. It enables organizations to manage all transportation activities across their global supply chains, optimizing supply chain performance through cost reduction, service level enhancement, and process automation. OTM Cloud, in particular, offers industry-leading features that help improve logistics operations by providing accurate in-transit time predictions, optimizing routes, and enhancing customer service.
JDA Transportation Management: It is JDA’s comprehensive transport management system for companies to achieve more efficient logistics management and improve the speed, accuracy, and stability of deliveries. The system supports the entire delivery process from initial inquiry to final despatch and helps organizations plan, direct, and process delivery activities.
Regular Maintenance and Servicing
Vehicle maintenance
Brake system: Brake fluid will deteriorate after a long time of use, reducing the braking effect, in the maintenance of the braking system to replace the old brake fluid promptly. Air leakage in the brake line will lead to brake failure, which is a serious safety hazard. Therefore, regular inspection and repair of leaking brake lines is required.
Air compressor: the air compressor is one of the key components of the bulk cement tank semi-trailer, and improper maintenance will affect its normal operation. It needs to be maintained and serviced by the provisions of the air compressor manual.
Air circuit system: Poor sealing of the air circuit system will lead to air leakage and affect the normal operation of the vehicle. It is necessary to check the sealing of the air circuit system frequently and eliminate the air leakage problem in time.
Tank body: the tank is one of the core components of the bulk cement tank semi-trailer, improper maintenance will lead to tank corrosion, cracking, and other problems. It is necessary to regularly check the welds, gas chamber, and other components of the tank, and timely maintenance and repair.
Security measure
Personnel management: Regulate the qualification requirements, driving skills training, and safety awareness education for drivers. Ensuring that drivers have the necessary driving skills and safety awareness is the key to ensuring safe transport.
Safe operation procedures: For specific cement tankers, such as powder tankers, extra attention needs to be paid to the use of operation and maintenance, including the correct operating procedures for loading and unloading, to ensure safety and efficiency.
Importance Of Security Measures
Guiding principle
Regular inspections: Regularising the daily inspections, maintenance and repair, and technical testing of semi-trailers. This includes inspections of vehicle structures, wheels and tires, and brake systems, and ensuring that vehicles are in good condition for transport.
Speed limit: The traveling speed of a semi-trailer cement tanker is affected by several factors, including road conditions, load, climate, etc. Under different conditions, its driving speed will be different. When driving on a flat road, the general driving speed is about 60~80 km/h, of which the unloaded speed of the cement tanker may be faster. Although the semi-trailer cement tanker speed is relatively fast, it still needs to comply with traffic rules and relevant laws and regulations.
Driver's responsibilities
A driver’s responsibilities include, among other things, the responsibility to ensure safety on the road, to comply with traffic laws and regulations, to maintain and care for the vehicle, and to respond to traffic accidents.
Ensuring safety on the road: Drivers have the responsibility to ensure their safety and the safety of others, which includes obeying traffic rules and laws, such as obeying speed limits, and traffic signals, using seat belts, and not drinking and driving. They should maintain good driving skills and attitudes, be familiar with the meaning of road signs and markings, and be able to respond correctly to various traffic situations.
Vehicle Maintenance and Care: It is the driver’s responsibility to keep the vehicle in good condition. This includes regularly checking the mechanical parts of the vehicle, such as the brakes, tires, and lights, to ensure they are in good working order. If any faults or problems are found, the driver should repair or replace the relevant parts promptly to ensure the safety performance of the vehicle.
Summary
How to improve the efficiency of cement tanker trailer transport can be achieved by reducing the probability of vehicle damage during transport through routine maintenance, optimizing the loading and unloading process, planning transport routes, and using an efficient transport management system. Through these measures can significantly improve transport efficiency, while reducing transport costs, to obtain more economic benefits, for the development of enterprises to bring more vitality!