At Truckman Automobile, we are a leading manufacturer of dry bulk cement tankers, offering innovative and efficient solutions for cement transportation. Dry bulk cement tanker transport is becoming a mainstream method due to its numerous advantages. Using our dry bulk cement tankers can save the cost of bagging. They also guarantee the service life of cement and bring high transport efficiency and economic benefits. This article will introduce how to use our dry bulk cement tankers. It covers loading, unloading, operating precautions, and common problems and solutions.
Table of Contents
Dry bulk cement tanker loading and unloading process
1. Prepare unloading equipment: Before unloading, prepare the required equipment. It includes unloading pumps and conveyor belts.
2. Connect the unloading equipment. Connect the conveyor belt or unloading pump to the discharge port of the cement tanker. Make sure the connection is firm and sealed.
3. Pay attention to controlling the unloading speed. This will avoid uneven unloading or accumulation caused by being too fast or too slow, among other issues.
4. During the unloading process, monitor the unloading situation to ensure the discharge port is unobstructed. This prevents blockage or material leakage.
5. After the cement tanker finishes unloading, stop the unloading equipment and disconnect it.
6. After unloading is completed, the debris and residue around the unloading port need to be cleaned up to ensure that the unloading site is clean and tidy.
Loading and unloading equipment for cement tankers
At Truckman Automobile, we equip our cement tankers with special loading and unloading equipment. This ensures efficient and effective operations. The key equipment includes breathable hose tape, vibrating cloth, cloth bags, and Invercote hoses. These components play a vital role in the seamless handling of bulk cement.
Breathable Hose Tape: This tape allows for the controlled flow of cement. It prevents blockages and ensures a smooth unloading process. It is designed to withstand high pressures, making it ideal for use in cement tankers.
Vibrating Cloth: Vibrating cloth helps in the efficient discharge of cement by preventing material from sticking to the walls of the tanker. The vibrations make cement flow freely. They reduce the risk of clogging and speed unloading.
Cloth Bags: These bags are used to collect and contain dust particles during the loading and unloading process. They help maintain a clean working environment and prevent contamination of the cement.
Invercote Hoses: Invercote hoses are flexible and tough. They are perfect for moving cement between the tanker and silos. Their strong construction ensures they can handle the abrasiveness of cement. They provide a reliable connection during loading and unloading.
How to load and unload
- Loading: Put on the protective gear. Open the exhaust valve of the tank and the manhole. Start loading cement by aligning the material loading and unloading ports. Close the hatch cover when the tank is full. Then, close the exhaust valve and complete the loading of bulk cement.
- Unloading: When the bulk cement is unloaded, stabilize the air compressor. Dock the unloading port of the tanker with the receiving port of the cement storage silo. Start the air compressor to blow compressed air into the tank. When the pressure gauge indicates the tank’s pressure is 0.2Kpa, start discharging the cement. When the pressure indication gradually decreases to zero, a small amount of cement air mass will be sprayed out from the air outlet hole of the tank. It indicates that the cement unloading is completed. After completing the loading and unloading operation, it is very important to keep the equipment clean. Effective cleaning of cement tankers ensures long-term use and maintenance of the equipment.
Safe operation and precautions
1. Before loading: Check and clear dust and slag from the tank and discharge pipe. Open and close pipes and valves flexibly, without blockage or air leakage. Check that connecting parts are firm and reliable before loading.
2. During Loading: Open the switch of the material leveler in the tank. Stop loading immediately when the material leveler sends out the sound signal of full level.
3. After Loading: When the loading is finished, clean up the cement accumulated on the edge of the loading port. Cover the feeding port and insert and lock the pin.
FAQs and solutions
Fault | Fault Causes | Solution |
Air compressor pressure is less than 2 kg/cm | belt is slipping | adjust or replace the belt |
| the one-way valve is not working | adjust the one-way valve |
| Each seal body is damaged | repair or replace the seals |
| Air compressor is damaged | repair or replace air compressor parts |
Pressure more than 2kg/cm | Safety valve failure | adjust the safety valve |
| Tank pipe blockage | unblock the blocked part of the pipe |
| Butterfly valve for ash delivery cannot be opened | stop ash delivery, check the butterfly valve |
The ash discharge is not smooth | Insufficient air pressure | adjust air pressure |
| There are air leakage parts | block or adjust the air leakage parts |
| Butterfly valve clogging | need to unclog the butterfly valve |
| Pipes are clogged | need to dredge the pipeline |
When loading and unloading goods using bulk cement tankers, operators should follow these regulations strictly. This ensures operational safety and work efficiency. The operator should also continue to improve operating skills and safety awareness. This will help them cope with emergencies and avoid accidents.
Summary
At Truckman Automobile, we pride ourselves on making high-quality dry bulk cement tankers. They are designed to improve the efficiency and effectiveness of cement transport. Using our dry bulk cement tankers can save bagging costs. They also extend the life of cement and greatly improve transport efficiency and profits. Our comprehensive guide covers the entire loading and unloading process, necessary equipment, safe operation practices, and solutions to common issues.
We emphasize using the right equipment. This includes breathable hose tape, vibrating cloth, cloth bags, and Invercote hoses. They ensure smooth and efficient operations. By following our guidelines, you can optimize the use of your cement tankers, maintain safety, and achieve high operational efficiency.
Don’t wait to improve your cement transportation process. Contact Truckman Automobile today to learn more about our advanced dry bulk cement tankers and how they can benefit your operations. Reach out to us for more information or to get a free quote. Let us help you find the perfect solution for your needs.